Disc type stone plate processing equipment introduction

The growing demand for large-size sheet materials in the stone market, whether it can occupy the large-plate market, and the strength of the enterprises themselves, have become a problem that many stone processing companies urgently need to solve. In the past, the processing of large plates mainly relied on the frame-type sand-blasting saw stone machine. Due to its expensive equipment, low production efficiency, high cost, the poor wool board processing on the equipment, the high complexity of the polishing process, and the cost of some plates Before the polishing needs to increase the thickness of the process to save polishing costs. Many of the above factors have led to high processing costs for large boards. The disk sawing machine is a widely used plate processing equipment in recent years, but it is still very difficult to process large plates due to various reasons. In recent years, with the continuous innovation of stone processing technology and processing technology, the cost of diamond cutting heads has been continuously reduced, and the new type of ultra-thin large-diameter diamond saw blade substrate has been successfully developed (the current largest diameter saw blade substrate has reached 5m), which is a new type The establishment of large-scale processing equipment laid the foundation. Jing Lei Machinery Co., Ltd. developed a new type of large-disc processing equipment based on market demand.

First, the main performance parameters Diamond disk sawing machine because of its high cutting efficiency, processing plate quality, low processing costs have been rapidly promoted and applied, but due to the head, saw blade matrix and other factors, cutting large When the plate material, the performance of the saw stone machine has put forward higher requirements. After many years of market research, Jinglei Company also made reference to the structural performance of similar products at home and abroad. After many certifications, it finally solved the technical problems of cutting large-size plates.

Second, the main features The machine uses a gantry frame structure, the whole machine is good rigidity, smooth operation. The control system adopts a programmable controller, which is safe and reliable in operation and has a high degree of automation. Compared with similar domestic equipment, it has the following features:

1, a wide range of applications, high production efficiency. Taking into account the user's needs for different specifications of the sheet, the device is equipped with two sets of saw blade chucks, respectively, used to install the size of the saw blade, so as to ensure that the saw blade substrate in the cutting process does not produce deflection, to ensure the flatness of the plate and The life of the saw blade substrate, while not affecting the small saw blade processing blade The device can install 2--3 tablets at the same time, so that the production efficiency is greatly improved.

2, the structure is reasonable, unique, high precision machining. Because of the development of this machine, many people, trial production, and the company has many years of experience in the production of stone machinery, making the aircraft design is reasonable, simple structure, and there are many unique, the aircraft's main structure is as follows:

(1) The machine column adopts the inner slide plate structure, which is easy to protect and easy to be lubricated. The column protection adopts the rolling bar and the protective rubber plate structure, which has reliable sealing and long service life.

(2) The cross-slide of this machine adopts a double V-type structure, and its external dimensions are wider and longer than those of the domestic similar products. Therefore, its guiding accuracy and stability are higher. In addition, a new layer of PTFE adhesive tape is adhered on the surface of the V-shaped rail of the skateboard, which reduces the running resistance of the machine and avoids the vibration and crawling during the running of the skateboard, greatly improving the quality of the plate. And the durability of the diamond cutter head, thus reducing the production cost.

China Stone Market News The increasing market demand for large-size sheet materials in the stone market, whether it can occupy the large-scale market, and the strength of the enterprises themselves, has become a problem that many stone processing companies urgently need to solve. In the past, the processing of large plates mainly relied on the frame-type sand-blasting saw stone machine. Due to its expensive equipment, low production efficiency, high cost, the poor wool board processing on the equipment, the high complexity of the polishing process, and the cost of some plates Before the polishing needs to increase the thickness of the process to save polishing costs. Many of the above factors have led to high processing costs for large boards. The disk sawing machine is a widely used plate processing equipment in recent years, but it is still very difficult to process large plates due to various reasons. In recent years, with the continuous innovation of stone processing technology and processing technology, the cost of diamond cutting heads has been continuously reduced, and the new type of ultra-thin large-diameter diamond saw blade substrate has been successfully developed (the current largest diameter saw blade substrate has reached 5m), which is a new type The establishment of large-scale processing equipment laid the foundation. Jing Lei Machinery Co., Ltd. developed a new type of large-disc processing equipment based on market demand.

First, the main performance parameters Diamond disk sawing machine because of its high cutting efficiency, processing plate quality, low processing costs have been rapidly promoted and applied, but due to the head, saw blade matrix and other factors, cutting large When the plate material, the performance of the saw stone machine has put forward higher requirements. After many years of market research, Jinglei Company also made reference to the structural performance of similar products at home and abroad. After many certifications, it finally solved the technical problems of cutting large-size plates.

Second, the main features The machine uses a gantry frame structure, the whole machine is good rigidity, smooth operation. The control system adopts a programmable controller, which is safe and reliable in operation and has a high degree of automation. Compared with similar domestic equipment, it has the following features:

1, a wide range of applications, high production efficiency. Taking into account the user's needs for different specifications of the sheet, the device is equipped with two sets of saw blade chucks, respectively, used to install the size of the saw blade, so as to ensure that the saw blade substrate in the cutting process does not produce deflection, to ensure the flatness of the plate and The life of the saw blade substrate, while not affecting the small saw blade processing blade The device can install 2--3 tablets at the same time, so that the production efficiency is greatly improved.

2, the structure is reasonable, unique, high precision machining. Because of the development of this machine, many people, trial production, and the company has many years of experience in the production of stone machinery, making the aircraft design is reasonable, simple structure, and there are many unique, the aircraft's main structure is as follows:

(1) The machine column adopts the inner slide plate structure, which is easy to protect and easy to be lubricated. The column protection adopts the rolling bar and the protective rubber plate structure, which has reliable sealing and long service life.

(2) The cross-slide of this machine adopts a double V-type structure, and its external dimensions are wider and longer than those of the domestic similar products. Therefore, its guiding accuracy and stability are higher. In addition, a new layer of PTFE adhesive tape is adhered on the surface of the V-shaped rail of the skateboard, which reduces the running resistance of the machine and avoids the vibration and crawling during the running of the skateboard, greatly improving the quality of the plate. And the durability of the diamond cutter head, thus reducing the production cost.

(3) The screw and wire nut components of the machine adopt quick-release and quick-install structures, which are easy to maintain and can be removed from the whole machine for maintenance in a suitable place, avoiding the inconvenience and danger of maintenance on the whole machine. Other unique structures of the aircraft include: additional weights for beams, needle roller bearings for the first in the feed reduction gear box, and oil-immersed chip screws for mining trucks, which are no longer introduced here.

3, simple and reliable operation, high degree of automation. The machine is controlled by programmable controllers and programmable operation displays. It has a high degree of automation, low failure rate, and safety and reliability. The parameter setting adopts programmable operation display to operate, and the man-machine interface is intuitive and simple. The machine's electrical system also has a single shift production, total output and other parameters of the cumulative function, so that workers' labor intensity is greatly reduced.

4, low production costs. Because the structure of the machine is simple and reasonable, and the lubrication of the machine adopts a centralized lubrication control system controlled by a microcomputer, it avoids the inconvenience and poor lubrication caused by the operator when it is lubricated, thus ensuring the lubrication status of the time brand in the work of the equipment, so that the machine The extended service life and greatly reduced maintenance costs have significantly reduced processing costs and created greater profit margins for production companies.

The use of stone is becoming wider and wider, and the demand for large plates is also increasing. Large-scale plate processing and use of high added value, easy to use, low maintenance costs and production costs, a multi-purpose machine, less investment, quick, is the ideal choice for stone processing companies.